Sterling QVSD Manuale Utente

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INSTALLATION INSTRUCTIONS AND SERVICE MANUAL
SEPARATED COMBUSTION
GAS-FIRED INDOOR DUCT FURNACE
SCDFM-5
J30-05393
03/13
FOR YOUR SAFETY
The use and storage of gasoline or other fl ammable vapors and liquids in open containers in
the vicinity of this appliance is hazardous.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don’t touch electrical switches.
3. Extinguish any open fl ame.
4. Immediately call your gas supplier.
Unit No.
Serial No.
ATTENTION: READ THIS MANUAL AND ALL LABELS ATTACHED TO THE UNIT CAREFULLY BEFORE
ATTEMPTING TO INSTALL, OPERATE OR SERVICE THESE UNITS! CHECK UNIT DATA PLATE FOR TYPE OF GAS
AND ELECTRICAL SPECIFICATIONS AND MAKE CERTAIN THAT THESE AGREE WITH THOSE AT POINT OF
INSTALLATION. RECORD THE UNIT MODEL AND SERIAL No.(s) IN THE SPACE PROVIDED. RETAIN FOR
FUTURE REFERENCE.
APPROVED FOR USE IN CALIFORNIA
INSTALLER'S RESPONSIBILITY
Installer Please Note: This equipment has been test fired and inspected. It has been
shipped free from defects from our factory. However, during shipment and installation,
problems such as loose wires, leaks or loose fasteners may occur. It is the installer's
responsibility to inspect and correct any problems that may be found.
RECEIVING INSTRUCTIONS
Inspect shipment immediately when
received to determine if any damage
has occurred to the unit during
shipment. After the unit has been
uncrated, check for any visible
damage to the unit. If any damage is
found, the consignee should sign
the bill of lading indicating such
damage and immediately file claim
for damage with the transportation
company.
Install, operate and maintain unit in accordance with manufacturer's
instructions to avoid exposure to fuel substances or substances from incomplete
combustion which can cause death or serious illness. The state of California has
determined that these substances may cause cancer, birth defects, or other
reproductive harm.
Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury or death. Read the installation, operating and
maintenance instructions thoroughly before installing or servicing this equipment.
260 NORTH ELM ST., WESTFIELD, MA 01085
TEL: (413) 568-9571 FAX: (413) 562-8437
www.mestek.com
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Sommario

Pagina 1 - SEPARATED COMBUSTION

INSTALLATION INSTRUCTIONS AND SERVICE MANUALSEPARATED COMBUSTIONGAS-FIRED INDOOR DUCT FURNACESCDFM-5J30-0539303/13FOR YOUR SAFETYThe use and storage o

Pagina 2 - TABLE OF CONTENTS

10Figure 6 - Standard Wiring Diagram for Unit with Honeywell Ignition System.

Pagina 3

11Figure 7 - Standard Wiring Diagram for Unit with Johnson Ignition System

Pagina 4 - SPECIFICATIONS

12FAN TIME DELAY CONTROL (OPTIONAL)Leads from the fan time delay control are factory wired to the junction box (when ordered as an optional component)

Pagina 5 - PERFORMANCE DATA

13INSTALLATION (Continued)5. Long runs of single wall combustion air piping passing through an unheated space may require insulating if conden

Pagina 6 - INSTALLATION

14INSTALLATION (Continued)Vent Systems Termination Clearance RequirementsStructure/ObjectMinimum Clearance for Termination LocationsUSA CANADADoor, wi

Pagina 7

15CAT-2766BCAT-2767BCAT-2765BFigure 8A. Horizontal Intake/Vent LocationsFigure 9. Vertical Vent InstallationFigure 9A. Horizontal Vent Installation

Pagina 8

16GAS PIPINGNOTICE: See General Safety Information section for English/Metric unit conversion factors.NOTICE: If more than one duct furnace is to be s

Pagina 9

17PIPE INSTALLATION1. Install the gas piping in accordance with applicable local codes.2. Check gas supply pressure. Each duct furnace must be conne

Pagina 10

18PIPE INSTALLATION (Continued)Table 7 - Gas Supply Pressure RequirementsHeating Value Natural Gas Propane Gas1075 Btu/Ft3 2500 Btu/Ft3(40.1 MJ/m3) (

Pagina 11

19Table 8 - Main Burner Orifi ce Schedule*PILOT ADJUSTMENT1. Remove the PILOT ADJUSTMENT CAP.2. Adjust the pilot screw to provide a properly sized

Pagina 12 - INSTALLATION (Continued)

2TABLE OF CONTENTSGENERAL SAFETY INFORMATION SEPARATED COMBUSTION DUCT FURNACE ...1,2,3 SPECIFICATIONS ...

Pagina 13

2012OFF8AON8B1011712SPARK1MV2MV/PV34GND(BURNER)PV5678924V(GND)24VTH-W(OPT.)HoneywellWARNINGS8600MCONTINUOUS RE-TRY100% SHUTOFF IP90 SEC. TRIAL FOR IGN

Pagina 14

21OPERATION Never operate the unit beyond the specified limits or severe damage to, and/or premature failure of, the unit will result!EXPLANATION OF C

Pagina 15 - CAT-2765B

222. Turn off the manual gas valve and electrical power to the duct furnace.3. To clean or replace the main burners, open the bottom panel and compr

Pagina 16 - GAS PIPING

23Figure 15 - Power Venter AssemblyRef.No. Description 1 Blower Housing Assembly 2 Speed Nut 3 Motor 4 Washer, Plain 5 Plate Adapter 6 Blo

Pagina 17 - PIPE INSTALLATION

24 1. Pressure regulator set too high. 2. Defective regulator. 3. Burner orifi ce too large. 1. Excessive primary air. 2. Burner orifi ce too sm

Pagina 18 - (Continued)

25 1. Close air shutter. Refer to “Operation”. 2. Clean main burner ports. 3. Reset manifold pressure. Refer to “Operation”.

Pagina 19

26Table 9 - Troubleshooting Guide SYMPTOMS POSSIBLE CAUSE(S) CORRECTIVE ACTION 1. Loose wire connections at gas valve or thermostat.

Pagina 20 - Honeywell

27Table 9 - Troubleshooting Guide SYMPTOMS POSSIBLE CAUSE(S) CORRECTIVE ACTION 1. Loose wiring. 2. Defective motor overload protector

Pagina 21 - OPERATION

28Table 9 - Troubleshooting Guide SYMPTOMS POSSIBLE CAUSE(S) CORRECTIVE ACTION 1. Incorrect manifold pressure or input. 2. Voltage to

Pagina 22 - MAINTENANCE

29HOW TO ORDER REPLACEMENT PARTSPlease send the following information to your local representative; If further assistance is needed, contact the manuf

Pagina 23

3GENERAL SAFETY INFORMATIONUse only the fuel for which the duct furnace is designed (see rating plate). Using LP gas in a heater that requires natural

Pagina 24

30SEPARATED COMBUSTION INDOOR DUCT FURNACEUNIT NUMBER DESCRIPTIONDigit #1, 2 - Unit Type [UT]D6 - Separated Combustion Duct FurnaceDigit #3, 4, 5 - Ca

Pagina 26

Customer ____________________________________ Job Name & Number _________________________PRE-INSPECTION INFORMATIONWith power and gas off.Type

Pagina 27

4Table 1 A B C D (Dia)*† Gas Inlet Weight Unit inches inches inches inches inches lb. Size (mm) (mm) (mm) (mm) Nat LP (kg) 100

Pagina 28

5PERFORMANCE DATATable 2 Input Output MAX MIN MIN Temp. Rise PD MAX Temp Rise PD Unit MBH MBH MBH CFM °F in. of WC CFM °F in. of WC Size (kW

Pagina 29

6CLEARANCES Under no circumstances should combustible material be located within the clearances specifi ed in Table 3. Failure to provide proper clear

Pagina 30 - UNIT NUMBER DESCRIPTION

7If uniform air distribution is not obtained, install additional baffl es and/or turning vanes in the ductwork.Access panels large enough to observe sm

Pagina 31

8INSTALLATION (Continued)MAKE CERTAIN THAT THE STRUCTURE TO WHICH THE FURNACE IS TO BE MOUNTED IS CAPABLE OF SAFELY SUPPORTING ITS WEIGHT. UNDER NO CI

Pagina 32 - START-UP

9INSTALLATION (Continued)THERMOSTAT WIRING AND LOCATIONNOTICE: The thermostat must be mounted on a vertical, vibration-free surface, free from air cur

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